Maximize Food & Beverage Quality, Consistency & Safety 

with Dpstar’s Measurement Solutions

The food & beverage industry is required to adhere to strict guidelines and regulations to preserve food quality and prevent contamination that places the health and safety of consumers at risk. Compliance to safety is so critical that even minor issues can impact produce quality, food safety and result in low yields, unexpected downtime and low-quality end products. Instrumentation for food processing equipment is used to prevent these issues by monitoring processes and providing quality management for the entire production process from growing the food to preparation, manufacturing, filling, packaging, and storage.

Dpstar is a leading provider of industrial measurement and instrumentation solutions for the food and beverage industry. We have over 30-years’ experience in providing reliable, high-quality instruments and can help you achieve efficiency and sustainability with accurate, high-precision control and monitoring equipment that complies with the strictest hygiene requirements at every stage of the food chain, from primary production through transportation, processing and storage, and all the way to creating a truly circular economy through processing food waste into biogas and biomethane. Our familiarity with the demands of the food and beverage industry allows us to produce sanitary products that fully comply with strict regulatory design guidelines (e.g., 3-A Sanitary Standards). Industry professionals know they can rely on us to provide high-quality instrumentation solutions that accommodate their needs. We know how important dependable, high-precision control and monitoring equipment is to food and beverage processing. Our team has experience providing measurement solutions for a wide range of industries and can help you find the best instrumentation for your food and beverage processing needs

Maximize Food & Beverage Quality, Consistency & Safety with Dpstar’s Measurement Solutions

The food & beverage industry is required to adhere to strict guidelines and regulations to preserve food quality and prevent contamination that places the health and safety of consumers at risk. Compliance to safety is so critical that even minor issues can impact produce quality, food safety and result in low yields, unexpected downtime and low-quality end products. Instrumentation for food processing equipment is used to prevent these issues by monitoring processes and providing quality management for the entire production process from growing the food to preparation, manufacturing, filling, packaging, and storage.

Dpstar is a leading provider of industrial measurement and instrumentation solutions for the food and beverage industry. We have over 30-years’ experience in providing reliable, high-quality instruments and can help you achieve efficiency and sustainability with accurate, high-precision control and monitoring equipment that complies with the strictest hygiene requirements at every stage of the food chain, from primary production through transportation, processing and storage, and all the way to creating a truly circular economy through processing food waste into biogas and biomethane. Our familiarity with the demands of the food and beverage industry allows us to produce sanitary products that fully comply with strict regulatory design guidelines (e.g., 3-A Sanitary Standards). Industry professionals know they can rely on us to provide high-quality instrumentation solutions that accommodate their needs. We know how important dependable, high-precision control and monitoring equipment is to food and beverage processing. Our team has experience providing measurement solutions for a wide range of industries and can help you find the best instrumentation for your food and beverage processing needs

How Dpstar Serves The Food & Beverage Industry

At Dpstar, we provide a range of technological solutions aimed at giving you cutting-edge performance. Dpstar understands that the food and beverage industry have diverse needs. That is why our experts work with you to integrate technology that addresses your company’s specific challenges. Our innovative solutions cover the entire measuring chain.

Reduces waste

Lowers costs

Reduces energy consumption

Improves efficiency

Improves the sustainability

Protects product consistency & quality

Reduces waste

Lowers costs

Reduces energy consumption

Improves efficiency

Improves the sustainability

Protects product consistency & quality

Importance Of Measurement & Monitoring Technology For The Food & Beverage Industry

Quality Control Of Incoming Goods / Raw Materials

During the initial stage of food processing, it is important to obtain efficient and immediate analysis of incoming goods. Real-time quality control leads to quick, clear and well-informed decisions to prevent non-conformance of the produced goods. This avoids unnecessary rework and saves time, storage, and resources.

Quality Control Of Intermediate Products

Quality control of intermediates during food processing is necessary to make timely process adjustments and avoid product reworking. Seamless and effective production process monitoring and control can avoid out-of-spec products, solutions with accurate and reproducible measurements, high throughput, and real-time monitoring are necessary.

Process Optimization In Food Production

Instrumentation helps operators determine whether a system could and should be further optimized. By making these changes carefully, they can achieve better processing effectiveness and efficiency. Measuring and monitoring instruments help food and beverage companies ensure their products are safe for consumers. Without it, companies face the risk of losing money on contaminated batches or, if contaminated products make it to the distribution phase, consumer lawsuits.

Quality Control Of Final Products

In the last step of the quality control program, final goods are analyzed and released before being shipped to food retailers and consumers. The final good is tested for conformity with its specification, the legal requirements, and its compliance with food labelling. Depending on regulatory requirements, consumer needs, type of food and food product, a sampling plan is established that outlines the sampling scheme, parameters to determine and sample size.

Measurement Parameters

Temperature, humidity and carbon dioxide can have a dramatic influence on the quality of foods and beverages. Monitoring along the entire supply chain is essential to compliance and product quality.

Temperature

During production, storage and transport of food, continuous temperature controls must be carried out to keep your food safe. This not only serves to ensure the quality of the products, but also protects the health and safety of the consumer. Cooked or frozen food stored and transported outside of a recommended temperature range can cause bacteria and fungus growth. In order to comply with legal regulations and keep products at the desired temperature, temperature deviations during production, storage and transport must be alarmed and documented.

Temperature

During production, storage and transport of food, continuous temperature controls must be carried out to keep your food safe. This not only serves to ensure the quality of the products, but also protects the health and safety of the consumer. Cooked or frozen food stored and transported outside of a recommended temperature range can cause bacteria and fungus growth. In order to comply with legal regulations and keep products at the desired temperature, temperature deviations during production, storage and transport must be alarmed and documented.

Humidity

Atmospheric air always contains a certain quantity of water vapour. This content deviates with time and its location and is called air humidity (humidity). Excessive relative humidity promotes mould growth and impairs the shelf life of foods. Accurately measuring the humidity in the drying air is essential to optimize the drying process. It is important to keep the air dry enough to avoid microbial growth and keep products safe, and optimal conditions can only be achieved with accurate dryer controls. Optimizing the drying process provides a competitive advantage to manufacturers, saves energy and costs, and improves process consistency and end product quality. Typical applications include monitoring fluid bed and spray drying and controlling humidity levels in baking ovens.

Humidity

Atmospheric air always contains a certain quantity of water vapour. This content deviates with time and its location and is called air humidity (humidity). Excessive relative humidity promotes mould growth and impairs the shelf life of foods. Accurately measuring the humidity in the drying air is essential to optimize the drying process. It is important to keep the air dry enough to avoid microbial growth and keep products safe, and optimal conditions can only be achieved with accurate dryer controls. Optimizing the drying process provides a competitive advantage to manufacturers, saves energy and costs, and improves process consistency and end product quality. Typical applications include monitoring fluid bed and spray drying and controlling humidity levels in baking ovens.

Carbon Dioxide

Carbon dioxide is being used in a variety of applications in food and processing industries. Applications of carbon dioxide in preserving fruits, vegetables, meats, food grains, and liquid foods; inactivating microorganisms; extracting oils, flavors, colors, and chemicals. Too much CO2 also has a negative impact on human comfort. It is particularly important to measure carbon dioxide safety levels in the beverage industry. There is also a risk of gas leakage from tanks or pipelines. Because CO2 is heavier than air, the gas can accumulate in non-ventilated areas and pose a serious health risk for employees. This is why CO2 measurement sensors should be placed as close to floor level as possible.

Carbon Dioxide

Carbon dioxide is being used in a variety of applications in food and processing industries. Applications of carbon dioxide in preserving fruits, vegetables, meats, food grains, and liquid foods; inactivating microorganisms; extracting oils, flavors, colors, and chemicals. Too much CO2 also has a negative impact on human comfort. It is particularly important to measure carbon dioxide safety levels in the beverage industry. There is also a risk of gas leakage from tanks or pipelines. Because CO2 is heavier than air, the gas can accumulate in non-ventilated areas and pose a serious health risk for employees. This is why CO2 measurement sensors should be placed as close to floor level as possible.

Food & Beverage Industry Applications

Agriculture & Primary Production

Monitoring carbon dioxide (CO2), relative humidity, and temperature sets conditions in greenhouses and vertical farming facilities, as well as inside livestock facilities to a new level of primary agricultural production.

Transportation, Storage & Safety

Accurate control and monitoring of temperature, humidity, and carbon dioxide ensure proper preservation of food items, timely ripening of fruits and vegetables, and seasonal food variety for consumers in different destinations, and working safety for storage and production personnel.

Transportation, Storage & Safety

Accurate control and monitoring of temperature, humidity, and carbon dioxide ensure proper preservation of food items, timely ripening of fruits and vegetables, and seasonal food variety for consumers in different destinations, and working safety for storage and production personnel.

Food & Beverages Processing

Measure the critical processing parameters such as humidity and dew point in drying processes, and carbon dioxide (CO2) in production and refrigeration facilities, and ensure efficiency and safety of production, eliminate food waste and reduce the use of energy.

Retail & Hospitality

Food retail needs to be equipped with reliable and stable carbon dioxide monitoring instruments that offer low cost of ownership to maintain high product quality, productivity, safety, and overall well-being of the staff, customers and contractors, and achieve operational cost efficiency and reduce environmental footprint.   For example, refrigerator leakage can be controlled using our probes with unique certified technology.

Retail & Hospitality

Food retail needs to be equipped with reliable and stable carbon dioxide monitoring instruments that offer low cost of ownership to maintain high product quality, productivity, safety, and overall well-being of the staff, customers and contractors, and achieve operational cost efficiency and reduce environmental footprint.   For example, refrigerator leakage can be controlled using our probes with unique certified technology.

Food Waste To Value

Biogas is the mixture of gases produced by the process of anaerobic digestion, which is the breakdown of organic matter in the absence of oxygen. Biogas can be used as a source of energy and is produced from raw materials such as agricultural waste, manure, municipal waste, plant material, sewage, green waste, or food waste. Moreover, biogas can be upgraded to fuel-grade biomethane.

Products & Applications

Relative Humidity (RH), Temperature (T) & Carbon Dioxide (CO2) Measurement

Browse our selection of measuring and monitoring instruments designed and manufactured for optimum reliability, accuracy, and durability.

Vaisala Indigo HMP & TMP Smart Probes For Convenience In Demanding Measurements

  • Smart, interchangeable probes for humidity, temperature, CO2, and vaporized hydrogen peroxide measurement
  • Optional Indigo output transmitters for data visualization
  • Insight PC Software for data visualization, configuration, and on-site calibration

Vaisala HMT330 For Proofers In Bakeries, Drying Processes, Process Optimization, Or Demanding Industrial Applications

  • Full 0 … 100 %RH measurement, temperature range up to +180 °C (+356 °F) depending on model
  • Six probes for different applications
  • Optional LCD display and keypad
  • IP65/66 enclosure

Vaisala HMT120/130 For Proofers In Bakeries & For Manufacturing & Packaging Facilities Of Meat & Fish Products

  • Humidity and temperature measurement
  • 2-wire loop-powered or 3-wire voltage output configurations
  • Interchangeable probe for easy field calibration
  • Accurate, reliable, and resistant to dust and most chemicals
  • Optional LCD display
  • IP65 enclosure

Vaisala Hand-Held Instruments For Humidity Spot-Checking & Calibration

  • HM70 for calibration and spot-checking for demanding conditions
  • RH measurement range 0 … 100%
  • Three probes with temperature measurement range between -70 and +180 °C
  • Multi-probe operation; dew point and CO2 probes can also be connected
  • HM40 for quick inspections and spot-checking
  • Compact with four-probe options
  • Intuitive user interface

Vaisala viewLinc Continuous Monitoring System For Logging Measurement Data From Processes, Warehouses, Or Manufacturing Areas

  • Collects data via a logger or transmitter
  • Automatic data back-up
  • Real-time monitoring and alarms
  • Easy to install in an existing network
  • Mobile optimized
  • Software included

Vaisala DMT345/346 For Baking Ovens & High-Temperature Processes

  • Vaisala DRYCAP® sensor provides accurate, reliable measurement with excellent long-term stability and fast response time
  • Two-year warranty (transmitter), two-year calibration interval
  • Measures humidity at temperatures up to 350 °C (+662 °F)
  • Condensation resistant
  • Graphical display with keypad for convenient operation
  • Optional mains power supply module and alarm relays
  • IP65 enclosure

Vaisala DMT143 & DMT143L (long) For Pressurized Systems

  • Features Vaisala DRYCAP® technology with auto-calibration
  • Long calibration interval reduces maintenance costs
  • Accuracy: ±2 °C (±3.6 °F)
  • Compact size and condensation resistant

Vaisala Indigo Compatible GMP251/2 For Versatile Co2 Measurement, For Manufacturing & Packaging Facilities Of Meat & Fish Products

  • GMP251 for %-level measurements and GMP252 for ppm-level measurements
  • Measurement range: 0 … 20% CO2 / 0 … 10,000 ppm
  • Indigo compatible smart probe, or cable
  • Outputs: 0 … 20 mA / 4 … 20 mA or 0 … 10V
  • Can be connected to the Indigo 200 Series Transmitters to extend its features, for example, for a display or relays.
  • Two predefined or user-defined relay outputs
  • IP65 enclosure

Vaisala CARBOCAP® MGP261 For Measuring Methane, Carbon Dioxide, and Humidity

  • Compact in situ probe
  • Suitable for high humidity conditions
  • Certified for EX zones 0 and 1

Vaisala DM70 For Calibration & Spot-Checking

  • Dew point measurement
  • Two probes with a measurement range of -60 … +20 °C
  • Multi-probe operation; relative humidity and CO2 probes can also be connected
  • Data can be logged and transferred to a PC via MI70 Link software

Vaisala GM70 For Calibration & Spot-Checking

  • CO2 measurement
  • Two probes with a measurement range of 0 … 20% CO2
  • Multi-probe operation: relative humidity and dew point probes can be connected
  • Data can be logged and transferred to a PC via MI70 Link software

Talk to our Experts

At Dpstar, we are here to help you identify the right instruments and understand how they can benefit your food and beverage operations. For accurate and reliable product solutions for your critical applications, you can trust us with the success and safety of your project.

Get In Touch With Our Experts Today!

Dpstar Group
No 35, Jalan OP ½, Pusat Perdagangan One Puchong,
Off Jalan Puchong, 47160 Puchong,
Selangor Darul Ehsan, Malaysia.
Email: [email protected]

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