Professional Thermal Imaging Camera With Top Performance Image & Full Analysis
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Professional Thermal Imaging Camera With Top Performance Image & Full Analysis

By 19/04/2022April 22nd, 2022No Comments

The human eye is only capable of capturing certain light ranges and is also limited in its ability to capture certain high-speed movements or invisible forces. The human eye is only capable of capturing a very small portion of the greater electromagnetic spectrum. Short, intense wavelengths of light and long, slow wavelengths are outside the capability of the human eye. This is where infrared cameras and thermal imaging can fill in the gaps in human sight. Thermal energy has a much longer wavelength than visible light. It is so long in fact that the human eye can’t even see it. Thermal imaging with infrared cameras expands the “visible” spectrum of the human eye by doing the work an eye cannot. It perceives these longer wavelengths and captures them in a color-coded world that the human eye can understand. Everything in the world with a temperature above that of absolute zero emits some level of heat which can be detected and measured.

What is Thermal Imaging Camera?

Thermal imaging cameras are handheld electronic devices with an integrated visual display, designed for detecting heat energy. A thermal imaging camera uses infrared and thermal imaging technology to convert the image of the temperature distribution of the target object into a visible image through detecting the infrared radiation of the target object and applying signal processing and photoelectric conversion. The thermal imaging camera accurately quantifies the actual detected heat and images of the entire object in real-time in the form of a surface, thus accurately identifying the suspected fault area that is heating. The operator initially judges the fever condition and the fault location through the image color and hotspot tracking display function displayed on the screen of the thermal imaging detector, and strictly analyzes it, thereby embodying high efficiency and high accuracy in confirming the problem.

What is Thermal Imaging Camera?

Thermal imaging cameras are handheld electronic devices with an integrated visual display, designed for detecting heat energy. A thermal imaging camera uses infrared and thermal imaging technology to convert the image of the temperature distribution of the target object into a visible image through detecting the infrared radiation of the target object and applying signal processing and photoelectric conversion. The thermal imaging camera accurately quantifies the actual detected heat and images of the entire object in real-time in the form of a surface, thus accurately identifying the suspected fault area that is heating. The operator initially judges the fever condition and the fault location through the image color and hotspot tracking display function displayed on the screen of the thermal imaging detector, and strictly analyzes it, thereby embodying high efficiency and high accuracy in confirming the problem.

Why Use Thermal Imaging?

Thermal imaging cameras are the perfect tool for predicting failures because they make the invisible visible. On a thermal image, problems seem to jump right out at you. To keep plants operational at all times many industries have combined their predictive maintenance programs with the most valuable diagnostic tools for industrial applications on the market: thermal imaging cameras.

Incorrectly secured connection

Damaged insulation

Poor connection and internal damage

Suspected roller

Internal fuse damage

Overheated motor

Inspection of high voltage power lines

Steam trap

How thermal imaging cameras work?

Thermal imaging is based upon the science of infrared energy (otherwise known as “heat”), which is emitted from all objects. This energy from an object is also referred to as the “heat signature”, and the quantity of radiation emitted tends to be proportional to the overall heat of the object. In order to do so, the camera must first be fitted with a lens that allows IR frequencies to pass through, focusing them on to a special sensor array which can, in turn, detect and read them. The sensor array is constructed as a grid of pixels, each of which reacts to the infrared wavelengths hitting it by converting them into an electronic signal. Those signals are then sent to a processor within the main body of the camera,

which converts them using algorithms into a colour map of different temperature values. It’s this map which is sent on to be rendered by the display screen. In general, thermal images are grayscale: with white representing heat, black representing colder regions, and various shades of grey indicating gradients of temperatures between the two. However, newer models of thermal imaging cameras actually add colour to the images they produce, in order to help users better identify distinct objects more clearly – using colours such as orange, blue, yellow, red and purple. On a colour thermographic display, warmer components or regions will show up as reds, oranges and yellows, while cooler parts will typically be shown as purples and blues (green usually indicates areas that are roughly at room temperature). Because they measure infrared radiation, and not visible light, thermal cameras are also useful for identifying heat sources in very dark or otherwise obscured environments.

How thermal imaging cameras work?

Thermal imaging is based upon the science of infrared energy (otherwise known as “heat”), which is emitted from all objects. This energy from an object is also referred to as the “heat signature”, and the quantity of radiation emitted tends to be proportional to the overall heat of the object. In order to do so, the camera must first be fitted with a lens that allows IR frequencies to pass through, focusing them on to a special sensor array which can, in turn, detect and read them. The sensor array is constructed as a grid of pixels, each of which reacts to the infrared wavelengths hitting it by converting them into an electronic signal. Those signals are then sent to a processor within the main body of the camera, which converts them using algorithms into a colour map of different temperature values. It’s this map which is sent on to be rendered by the display screen. In general, thermal images are grayscale: with white representing heat, black representing colder regions, and various shades of grey indicating gradients of temperatures between the two. However, newer models of thermal imaging cameras actually add colour to the images they produce, in order to help users better identify distinct objects more clearly – using colours such as orange, blue, yellow, red and purple. On a colour thermographic display, warmer components or regions will show up as reds, oranges and yellows, while cooler parts will typically be shown as purples and blues (green usually indicates areas that are roughly at room temperature). Because they measure infrared radiation, and not visible light, thermal cameras are also useful for identifying heat sources in very dark or otherwise obscured environments.

Industry Applications

Automotive Industry

Deconstructing parts of the car can be cumbersome, and thermography offers a non-invasive and non-destructive approach testing which saves time and effort. Tight competition and the chase for better performing, fuel-saving, and lighter automobiles inspires thermography to provide the needed efficiency through doing quality checks on every electrical system, motor assemblies and window heating elements.

Chemical Industry

Industries dealing with hazardous and non-hazardous chemical materials can benefit from infrared cameras helping to detect the resulting heat flow from chemical processes. Thermal imaging makes it easier to capture and measure the temperature distribution with greater accuracy, and also enable the analysis of chemical reactions through the entire process chain.

Chemical Industry

Industries dealing with hazardous and non-hazardous chemical materials can benefit from infrared cameras helping to detect the resulting heat flow from chemical processes. Thermal imaging makes it easier to capture and measure the temperature distribution with greater accuracy, and also enable the analysis of chemical reactions through the entire process chain.

Electronics and Electrical Industry

Electrical systems and electrical distribution equipment can benefit from the application of infrared cameras and thermography technology. Not only does it prevent humans from having direct contact with these systems and circuits, testing and detection can be conducted without interrupting the flow of power.

Aerospace Industry

Aerospace sets the greatest demands on Infrared camera systems due to the high safety and material requirements presented. Often, high thermal resolutions of 20 mk and/or high frame rate of 100 Hz and more are necessary. Aerospace firms can use thermography to test active heat flows on new composite materials to ensure the next generation of lighter, more fuel-efficient aircraft remain as safe as today’s models.

Aerospace Industry

Aerospace sets the greatest demands on Infrared camera systems due to the high safety and material requirements presented. Often, high thermal resolutions of 20 mk and/or high frame rate of 100 Hz and more are necessary. Aerospace firms can use thermography to test active heat flows on new composite materials to ensure the next generation of lighter, more fuel-efficient aircraft remain as safe as today’s models.

Metallurgy

The field of metallurgy is entirely dependent upon the right materials heated to the right temperature to ensure a proper outcome. In this case, infrared cameras and thermal imaging offer a number of benefits. First and foremost, infrared thermography in metallurgy can help reduce energy consumption by detecting defects in the insulation of heating chambers, cracks in pans, or issues with similar devices.

Inspections of Mechanical Components

Infrared cameras can safely inspect mechanical systems from various industries to detect issues before they become major problems. Thermal imaging applications as it pertains to mechanical inspections are diverse and include, but are not limited to locate and identify overheating bearings, increased discharge temperatures, and excessive oil temperatures in pumps, compressors, fans, and blowers.

Inspections of Mechanical Components

Infrared cameras can safely inspect mechanical systems from various industries to detect issues before they become major problems. Thermal imaging applications as it pertains to mechanical inspections are diverse and include, but are not limited to locate and identify overheating bearings, increased discharge temperatures, and excessive oil temperatures in pumps, compressors, fans, and blowers.

Plant Inspections

Plant inspections require the highest quality in monitoring to check all possible faults that may cause accidents or pose a threat to the safety of its employees. Using thermography in predictive maintenance is often used to find faults in both electronics and manufacturing companies. Infrared systems provide efficient inspection without contact or interfering with the normal/daily operations or risking maintenance personnel.

Healthcare And Medicine

Thermal imaging applications abound in the field of healthcare, both for humans and animals. Healthcare and medicine also have practical uses, such as to spot fevers and temperature anomalies. Additionally, thermal imagers have been proven to help diagnose a range of disorders associated with the neck, back and limbs, as well as circulatory problems.

Healthcare And Medicine

Thermal imaging applications abound in the field of healthcare, both for humans and animals. Healthcare and medicine also have practical uses, such as to spot fevers and temperature anomalies. Additionally, thermal imagers have been proven to help diagnose a range of disorders associated with the neck, back and limbs, as well as circulatory problems.

Science And Research

Science and research are undoubtedly sectors that draw significant benefits from using thermal imagers, for accurate and precise visualisations of heat patterns. Other applications which use a thermal imaging camera include heating, ventilation and air conditioning installations, mould detection, quality assurance in processes such as glass manufacturing and many more.

Facility Management

Leaks, high transfer resistances and other anomalies result in a change of temperature and can be quickly and easily visualized using the thermography imaging process. The use of a thermal imager facilitates and optimizes work in Facility Management such as heating pipes can be located without contact, installations quickly checked and heating systems securely monitored.

Facility Management

Leaks, high transfer resistances and other anomalies result in a change of temperature and can be quickly and easily visualized using the thermography imaging process. The use of a thermal imager facilitates and optimizes work in Facility Management such as heating pipes can be located without contact, installations quickly checked and heating systems securely monitored.

Choosing A High-quality Thermal Imaging

It’s crucial to use a high-quality product to ensure that you detect and record accurate measurements. A big difference between different types of thermal imagers are the resolution and clarity of the images they provide. Here at Dpstar we are proud to offer a wide range of thermal imaging cameras suitable for all kinds of applications, whether they be professional or hobbyist. Our suite of top-range thermal imagers by HIKMICRO, a globally active, high-tech company with an expertise in innovative measurement solutions that are guaranteed to meet your needs.

Thermal imaging is an impressive and compact method of identifying, measuring and visualising heat patterns, particularly in environments where there’s a lack of visible light. Armed with an effective and high-quality thermal imaging camera, there are a broad range of applications available, from industrial to health to research and science and so much more. Thermal imaging not only helps to quickly identify problems, but it also shows your level of professionalism and commitment to maximizing home energy savings.

Benefits

High Image Quality

Up to 640×512 High resolution brings the sharpest image details.

Image Frequency

25 Hz image frequency for all models delivers smooth video of dynamic scenes.

Accurate Measurement

Max (±2 or ±2%) accuracy and repeatable temperature measurements.

Product Localization

18 languages Localized product and software support up to for global needs.

Design Expertise

Strict quality management system with 100% functionality testing.

Our Products Solutions

Hikmicro B20 Handheld Thermography Camera

Hikmicro E1L Handheld Thermography Camera

Hikmicro G60 Handheld Thermography Camera

Hikmicro M30 Handheld Thermography Camera

Hikmicro Mini1 Smartphone Module

Hikmicro Pocket2 Compact Thermal Imaging Camera

Get In Touch With Our Experts Today!

Dpstar Group
No 35, Jalan OP ½, Pusat Perdagangan One Puchong,
Off Jalan Puchong, 47160 Puchong,
Selangor Darul Ehsan, Malaysia.
Email: [email protected]

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