Dpstar has developed solutions and engineering services for the paint manufacturing processes, including the design, construction, and installation of automated paint production plants. Our system engineers have experience with every application and processing goal. With real knowledge of your business, Dpstar is the ideal partner able to manage the project from the feasibility study, basic engineering, and detail design up to the delivery, start-up, and operator training of the turnkey plant. Dpstar will help you optimize your project at all levels, whatever its size and specific requirements. Dpstar Batching System offers paint manufacturing solutions that will help the company streamline operations and bring products to market, faster and more cost-efficiently while complying with ever more stringent GHS regulatory mandates. Our scope of job would include review and analyze our customer’s existing, new, and future manufacturing requirements, make proposals to enhance customers’ output. Thereafter, to design, fabricate, install, test, and commission the industrial machines and systems according to the customer’s specific requirements. With more than 30 years of experience in the field of weighing, mixing, and batching of solids and liquids, we always have the ambition to offer you the latest state-of-the-art. We create a suitable concept for your requirements and offer you a wide-ranging portfolio of customised plants and systems for processing liquids and solids.

The important aspect of paint industry is producing a combination of different chemicals which is the main function and it is controlled by using PLC and SCADA. This method relies on varied objectives like superior quality, increased efficiency, high profit and others depending upon the purpose of the company that implies in it. This project is implemented in a paint industry to produce different recipes of chemical products (paints).   The batch systems we implement allow for planning and accurate execution of batch production that is dispensing certain components to mixers, reactors or tanks according to the set recipe. Dosing of components follows a certain order and suitable weight, volumetric and molar proportions. By using our batching system, it is also possible to program additional process phases such as batch heating or cooling, mixing, and resting.

Dpstar has designed mixing and dispersing units specially to meet the paint manufacturing requirements. Dpstar designed and built a complete batching system to mix and match over 20 different colors to produce custom-made paints. The whole batching process is based on weighing by FLINTEC load cells which are more accurate than their usual manual practice. By using FATEK programmable controllers and ASPIC 3.30 SCADA, they are able to produce more high-quality and consistent products. Our batching system enables the entire management of raw materials, product formulation, sub-recipes and recipes, inventories, production, and cleaning sequences to be optimized while maintaining quality and safety. Thanks to the reporting and archiving system, it is possible to analyze data and present it in a user-friendly form, all being available from the operator’s station. The Automation of the process operated using the PLC ladder program is user-friendly, the running process can be viewed by operators on a graphical screen using SCADA software. The plant processes and systems can easily troubleshoot based on graphical screens without going to the corresponding floor. Process automation also has a backup of all processes in a storage device.

Items Supplied

  • FLINTEC load cells
  • FATEK programmable controllers
  • ASPIC 3.30 SCADA